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Custom Printed Roll Stock for Automated Packaging Lines

Roll stock is printed flexible film supplied on a roll for conversion into packages on automated equipment. A useful quote requires more technical details than a finished pouch, including machine type, web width, repeat, unwind direction, core, maximum roll diameter and sealant requirements.

Roll Stock custom flexible packaging illustration
Options to consider

Build the specification around the product

Use these common decision points to prepare a more complete request.

01

Form-fill-seal film

Film for vertical or horizontal forming, filling and sealing equipment.

02

Sachet packaging

Single-use and portion-control formats for powders, liquids or small products.

03

Flow wrap

Printed webs for bars, snacks and other horizontal wrapping applications.

04

Machine compatibility

Specifications organized around equipment and operating conditions.

05

Custom barriers

Structures selected around moisture, oxygen, aroma, grease or light needs.

06

Multi-SKU graphics

Coordinate multiple artworks that share a common material and web setup.

What is roll stock packaging?

Roll stock—also called rollstock—is a continuous web of flexible packaging film. It is printed, laminated where required and wound to a defined specification. Your packaging machine then forms and seals the web around the product.

Technical information needed for roll stock

The most important quote details are the package drawing or web specification, film width, repeat length, unwind direction, core size, maximum outer diameter, splice requirements, eye mark details and sealing conditions. If these are unknown, include the machine make and model plus a photo of the current roll label.

Sachet packaging and single-use formats

Sachet packaging is commonly used for samples, powders, condiments, supplements, personal care and other portion-controlled products. The product type, dose, tear requirement, seal integrity and filling speed all affect the film recommendation.

Roll stock barrier and sealant layers

The outer layer supports print and handling, intermediate layers may add barrier or stiffness, and the inner sealant layer must match the product and equipment. Product chemistry, fill temperature, sealing window and target shelf life should be disclosed during quoting.

Quote tip: Include the number of SKUs, quantity per design, desired launch date and target shelf life. These details materially improve the first review.

Have a roll stock specification or machine details?

Share your format, quantity, SKUs and timeline for a more useful first response.

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Frequently asked questions

Roll Stock FAQ

What information is required for a roll stock quote?

Provide web width, repeat, unwind direction, core size, maximum outer diameter, material structure if known, machine type, product, quantity and number of SKUs.

What is unwind direction?

Unwind direction describes how the printed web feeds off the roll and into the packaging machine. It affects artwork orientation and machine compatibility.

Can roll stock be used for sachet packaging?

Yes. Sachets are commonly formed from roll stock on automated packaging equipment.

Can you match an existing roll stock film?

An existing specification, roll label, sample and machine details can help evaluate a match. Performance should be validated for the actual product and equipment.

How is roll stock quantity measured?

It may be quoted by impressions, linear length, roll count or weight depending on the project and production method.

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