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Small-format flexible packaging

Custom Sachet Packaging for Samples, Portions and Single-Use Products

Sachet packaging is a compact format for samples, single servings and controlled portions. The right roll stock must match the product, seal requirements, filling equipment, tear behavior and desired shelf life.

Sachet Packaging custom flexible packaging illustration

Sachets are usually an equipment-driven packaging format

Many sachets are formed, filled and sealed from printed roll stock. That means the packaging specification has to match the machine—not just the finished sachet size. Web width, repeat length, unwind direction, eye-mark position, sealant, registration and roll diameter can all matter.

Products commonly packed in sachets

Applications can include powders, seasonings, drink mixes, samples, condiments, wellness products and other portioned items. Product compatibility must be reviewed for the exact contents and contact conditions.

Barrier and tear performance

A small sachet still needs enough barrier to support its shelf-life target. Tear initiation and opening behavior can also affect the consumer experience. The finished package should be evaluated for the actual product and filling process.

What to provide for a sachet quote

  • Finished sachet dimensions
  • Product and fill weight
  • Machine make/model or current film specification
  • Web width and repeat length
  • Quantity and number of SKUs
  • Shelf-life target
  • Required tear or opening feature
  • Launch timing

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Share your product, package format, quantities, SKUs, shelf-life needs and target timing for a more useful first review.

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Frequently asked questions

Sachet Packaging FAQ

Are sachets made from roll stock?

Many are. Printed roll stock is converted into the sachet on form-fill-seal equipment, so the film must match the machine and seal system.

Can sachets be used for powders?

Yes, depending on the powder and filling process. Product compatibility, seal contamination, barrier and static behavior may need review.

Can sachet packaging have multiple SKUs?

Yes. Provide quantity per design, not just the combined total.

What machine information is useful?

Machine make/model, web width, repeat, unwind direction, eye-mark details, core size and current film specification are especially helpful.

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